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Reactors > Series Reactors

Harmonic
Filter Reactors

Harmonic filter reactors are essential components in electrical power systems, used to manage and mitigate the effects of harmonics generated by non-linear loads and components. These reactors, in combination with capacitors, form harmonic filters that are strategically installed close to harmonic sources to provide a low impedance path for harmonic currents. The primary function of harmonic filter reactors is to improve power quality by filtering out unwanted harmonic frequencies and ensuring the smooth operation of the power system.

Harmonic Generation and Impact

1 Sources of Harmonics:

  • Non-linear Loads: Devices such as variable frequency drives, rectifiers, and switching power supplies introduce harmonics into the power system. These non-linear loads cause distortions in the current waveform, which leads to harmonic currents.
  • Electronic Components: Components like transistors and thyristors used in power electronics also generate harmonics during their switching operations.

2 Impact on Power System:

  • Power Quality Issues: Harmonics can cause significant issues in power systems, including voltage distortions, overheating of equipment, and interference with communication lines.
  • Equipment Stress: Harmonics can increase the thermal and electrical stress on transformers, motors, and capacitors, potentially leading to premature failure and reduced lifespan.

Function and Types of Harmonic Filters

1 Parallel Resonant Filters:

  • High Impedance Path: Parallel resonant filters are designed to have a high impedance at specific harmonic frequencies. This high impedance blocks the harmonic currents from passing through, effectively filtering them out.
  • Selective Filtering: These filters are tuned to target specific harmonic frequencies, preventing them from propagating through the system.

2 Series Resonant Filters:

  • Low Impedance Path: Series resonant filters provide a low impedance path for specific harmonic frequencies, diverting these currents away from sensitive equipment and into the filter.
  • Harmonic Current Diversion: By leading harmonic currents away from the main power system, series resonant filters protect the integrity and functionality of the electrical network.

3 Tuning Applications:

  • Impedance Tuning: The sharp minimum in impedance that occurs in harmonic filters is crucial for tuning applications. This characteristic allows for precise adjustments to filter out specific harmonic frequencies.
  • Inductance Adjustment: For fine-tuning purposes, harmonic filter reactors may be equipped with taps that allow for inductance adjustments, ensuring optimal performance.

Design and Implementation

1 Reactor Components:

  • Coils and Cores: Harmonic filter reactors are typically composed of coils of wire wound around magnetic cores. The material and design of these cores are selected to achieve the desired inductive properties.
  • Capacitors: In combination with capacitors, harmonic filter reactors form complete filter circuits. The capacitors are selected to match the required reactive power compensation and filtering needs.

2 Q Factor Adjustment:

  • Resistor Inclusion: To achieve a lower Q factor, resistors can be added to the filter circuit. The Q factor represents the sharpness of the resonance peak; a lower Q factor broadens the filtering range but reduces peak impedance.
  • Diminished Q Ring: An alternative method to reduce the Q factor is the inclusion of a loss-making ring, known as a Diminished Q Ring. This ring is an economical solution that requires less space and effectively reduces the Q factor, making the filter less sensitive to small changes in frequency.

3 Installation and Maintenance:

  • Proximity to Harmonic Sources: Harmonic filter reactors are typically installed close to the sources of harmonics to provide immediate and effective filtering. This proximity helps in reducing the propagation of harmonics throughout the power system.
  • Periodic Tuning and Adjustment: Over time, the characteristics of harmonic sources may change, requiring periodic tuning and adjustment of the harmonic filter reactors to maintain optimal performance.

Benefits and Applications

1 Improved Power Quality:

  • Harmonic Reduction: By filtering out harmonic currents, harmonic filter reactors significantly improve the power quality in electrical systems. This reduction in harmonics leads to smoother and more stable voltage waveforms.
  • Enhanced Equipment Performance: The reduction of harmonics helps in maintaining the efficiency and performance of electrical equipment, reducing the risk of overheating and failures.

2 Protection of Electrical Infrastructure:

  • Transformer and Motor Protection: Harmonic filter reactors protect transformers and motors from the detrimental effects of harmonic currents, extending their operational lifespan.
  • Capacitor Safety: By preventing harmonic currents from reaching capacitors, these reactors prevent potential overloads and failures, ensuring the reliable operation of capacitor banks.

3 Economic and Space Efficiency:

  • Cost-effective Solutions: Methods like the Diminished Q Ring provide a cost-effective means of adjusting the Q factor without the need for extensive modifications or additional components.
  • Space-saving Designs: The compact design of these rings and the efficient layout of harmonic filter reactors allow for installation in constrained spaces, making them suitable for a wide range of applications.

4 Versatility in Applications:

  • Industrial and Commercial Use: Harmonic filter reactors are widely used in both industrial and commercial settings, wherever non-linear loads are present. They are essential in industries with heavy machinery and in commercial buildings with extensive electronic equipment.
  • Compliance with Standards: The use of harmonic filter reactors helps facilities comply with power quality standards and regulations, avoiding penalties and ensuring safe operation.